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Hyundai/Kia Consumption Background

Fuel consumption is measured under controlled conditions in a laboratory, using a device called a dynamometer.  The dynamometer simulates a vehicle driving on the road.  Fuel consumption is measured by determining how much of certain gases are emitted from the vehicle during the test cycle.  Emissions are measured to determine how much fuel is burned and then converted into litres per 100kms for the fuel consumption label.  The same measurements are now used for purposes of the Environmental Protection Agency’s and Environment Canada’s greenhouse gas program.

Manufacturer Testing
All manufacturers test prototype vehicles, calculate the fuel consumption information and submit the data to the EPA for review.  EPA issues Certificates of Conformity based on the data submitted by manufacturers.  Environment Canada accepts EPA Certificates of Conformity as evidence the vehicle meets Canadian emissions regulations.  Confirmatory tests are run on a percentage of production vehicles.  There are typically variances between the prototype test information originally submitted to EPA and Environment Canada and the later production tests. 

Coastdown Testing
In order to measure and calculate fuel consumption, a manufacturer must first assess each vehicle’s “coastdown” value.  This value is determined through a series of tests run by the manufacturer.  The EPA informed Hyundai and Kia’s technical center that it had questions about how Hyundai and Kia had determined the coastdown values for its vehicles.  EPA’s independent testing had resulted in coastdown values different than those reported by Hyundai and Kia.

Hyundai/Kia Cooperative Test Program with EPA
The companies engaged in a testing program with EPA to determine the source of the test result differences.  The companies’ technical team found certain discrepancies in the way in which the coastdown testing was conducted.  EPA also found that the companies’ interpretation of certain aspects of the procedures differed from EPA’s understanding of how the tests are generally conducted.  

Hyundai/Kia Future Testing
Hyundai and Kia have agreed to conduct all future testing in the manner EPA has communicated to the companies and to rectify certain procedural errors found during the test program.  The procedural errors relate primarily to how the companies’ testing engineers identified vehicle weight and chose test runs for calculation of the coastdown values.  Hyundai and Kia are committed to working with EPA to ensure that all future testing meets EPA’s expectations.

November 2, 2012